So with all the pipelines being laid across the world in response to the new found energy savior, natural gas, what is the do's and don't in safety?
The best approach to this topic is my favorite response to any EHS topic and that is to utilize a risk-based Health and Safety Management approach that is systematic and focuses on the realities of that location's particular situation.
Senior level managers
of Oil & Gas companies typically have the mindset that falls into two
groups; duplication of past documentation, and generating new documents. This mindset is based upon whether the
company finances or obtains financing for the project, and on the
location.
Here is how it
typically works.
Oil & Gas companies that finance their own international
projects are not financially bound by external standards and guidelines, and
typically feel immune from immune from most of these standards. The established pipeline operators, with extensive
experience, most likely have management staff with many years of on-site
construction experience in all aspects of pipeline construction. These companies will have a Construction EHS
Operations Manual (perhaps with dust in the back corner of the project
manager’s office), which will be referenced within the contract, and so be
contractually binding. All parties,
Contractors included, will be obligated to comply with the established
construction practices in this manual. Because they have been doing these sorts
of projects for several years they have a corporate way of doing it; we’ve
always done it this way syndrome.
The EHS
MS documentation for those companies that are successful will have been integrated
into the process so that it is streamlined, and the work will be executed
quickly and safely.
In instances where a Company has financed an
international project, the lenders will have many expectations outlined in an
Environmental Impact Assessment (EIA) that will require the development of
numerous, predominantly Environmental and Social documents within the EHS
MS. Oil & Gas Companies with
experience managing international pipeline construction projects generally have
knowledgeable staff and an established Company Construction EHS MS (the same
dusty one).
Companies lacking an experienced construction
team, often start a project with a severe handicap; lack of documentation. Such companies may utilize an existing
(plagiarize) company Operations EHS MS to show the lenders (regulators) that
they are complying with the intent to control the risks associated with the
construction process, not recognizing that operational risks and construction
risks are as different as night and day, and must be managed using different
methods. Additionally, a construction
and EHS management team with little or no practical knowledge of pipeline
construction may be recruited for the project, drawn from the company &
offshore exploration or refinery sectors.
International Oil &Gas companies, that are accustomed
to working under International Financial Institution (IFI) standards, with
operations originating in those regions, with well established standards, often
have a library of EHS Management
documents. The problem is that the EHS
document library of some of these companies is so extensive that without a
systematic EMS management system in place much of the paperwork and processes
serve no real purpose in identifying hazards, evaluating risks, or preventing
accidents.
Contracted construction management staff that
have worked for these Oil & Gas companies on other projects, often wrongly
assume that the way they operated in their last project is the way they proceed
on all projects.
An EHS library comprised of many volumes of
documents does not deliver a safer project; when was the last time you saw a
project manager with a EHS document open?
A real EHS Management Systems has to be tailored
to the requirements of the project, the safety culture of the national
workforce and other variables, and may be different from project to project.
A lack of a comprehensive
knowledge of pipeline construction hazards and risks during the engineering
phase, when documents and contracts are drawn up, is the single most frequent
cause of the failure of an EHS management system, that can cause a project to
be less profitable. This is when the EHS
program is blamed for the reduced profit, and any related issues that may
occur.
A mistaken belief is that the EHS manager must be experienced with pipeline construction and possess a detailed knowledge of
pipeline construction methods. This comes usually from consultants, or people who want to sound like the sky is falling. The truth is that a truly well rounded EHS manager is trained in how to facilitate the development of the EHS management system. It is the operations people who are the experienced professionals.
Be wary of construction and QA management who
may claim on their CVs to be experts in risk management, especially if they proclaim that they can do it all. This also is not true.
What is needed is a good corporate EHS manager that understands the systematic approach.
But in order to be a good corporate EHS Manager requires the backing of
the corporate office, and cooperation from the operations team. Otherwise the EHS management plan becomes a
document that is drafted in a vacuum that is not based on reality, and is
destined to fail.
A good corporate EHS manager that is integrated
into the operation will be able to correlate lessons learned during the
construction phase to be collated for future projects. This critical knowledge can
then develop a EHS management system that is based on reality, and is supported
by operations.
There is a perception that Health and Safety
management is more difficult to assess than Environmental management because
environmental issues for the most part are quantifiable and HS issues are
perceived as not quantifiable. This perception
is incorrect.
A properly completed project risk assessment
undertaken by a trained EHS professional will identify Physical, biological,
social, and archeological baselines. By
the way these types of risk assessments are also called Environmental Impact
Analysis (EIA).
Due to a universal lack of knowledge of historic
pipeline specific lessons learned and to a fear of assuming liability,
best-practice baselines in EHS are limited to compliance with work place
regulations and codes of practice of the location, neither of which are aimed
to manage risks specifically during pipeline construction. Once again a good EHS manager will be able to build a program from the knowledge of the professionals, the people who do the job day in and day out. This is there EHS management program.
Over the last 40 years two factors have a come
into play which impact EHS management:
The workforce has aged and now it is not unusual
to see septuagenarians as site supervision, welding pipe or operating side
booms. During the 60s and 90’s, Construction Managers worked their way up
through the trades during which time they learned the work inside out.
As the population has aged, the younger
generation, brought up in the age of digital electronic devices, is not
interested in this type of work, which includes arduous conditions, long hours,
often poor accommodation, and isolation from family and friends. This lack of interest, as the older
generation has retired, has resulted in a loss of the accumulated knowledge of
the previous generation and the widespread entry of management-engineers with
little or no practical knowledge of the work process. It is not uncommon to find workers in their
60’s working on international projects, and in some locations, which they have
no business.
So now it is not unusual to find foreign workers
taking the positions, which adds another complication to the mix--Communication
Work Phase Risks are known by Pipeline Industry
EHS experts. The Pipeline Construction Industry is more than 60 years old. The equipment and methodology have not
changed a great deal over time. Many
lessons have been learned. Application
of these lessons learned through seamless on site supervision will deliver
project target EHS goals. If your project team does not have access to a
database of these lessons learned, you would be well advised to bring in an
external advisor to establish a usable EHS Management System that is duplicable
and to provide mentoring for your EHS staff.
Most all countries have highly developed
national EHS legislation, including stringent due diligence legislation, which
assigns accountability and culpability following accidents. As a large company, perceived to have deep
pockets the application of those regulations can be more sever for you than a
similar in-country company.
On all projects, locking the Contractor into
written detailed EHS commitments, identified in a contractually binding
commitments register, EHS plans, procedures, and other EHS documents, is one effective
method of delivering an accident free project.
Contractually binding documents which identify
specific project EHS standards, objectives, expectations, penalties for
non-compliance and rewards for exceptional performance, provide the assurance
that all EHS hazards and risks will be identified and controlled and the work
performed in a manner that will not pollute the environment, nor expose the
workers and general public to risks.
Without penalties for non-compliance, the
Contractor management will not follow the established plan as closely as they will
with monetary penalties attached to non-compliance. These financial incentives ensure that your
Contractors allocate sufficient resources to ensure their front line
supervision, the right of way foreman, embrace the requirements in your EHS
plans and procedures. The success of
your EHS management system hinges almost entirely on these foremen, many of
whom will be, if not illiterate, be unable to digest a complicated EHS plan. If the Contractor foremen do not buy into the EHS
MS, accidents and losses will occur. It is critical that during
the planning and preparation of documents, to ensure that the Contract foreman
is part of that process, so they are owners of the procedure and process.
Additionally, during the engineering phase of
the project, early EHS input into the tender offering, and contractually binding project documents
such as the project execution plan, pipeline specifications and other critical
project execution documents is essential to ensure that risks will be managed
during execution.
Client project management staff, including EHS
management, may have limited knowledge of the actual work methodology and less
knowledge of the pipeline construction industry historic and reoccurring
accidents and their causes. If
management staff does not have the accrued experience and knowledge of lessons
learned, and is not familiar with how the work is executed, they will be a
non-factor or worse in your management team, and will require external support.
Often this lack of experience in pipeline
construction is a consequence of project HR recruitment policies. Industry
specific experience takes second place to academic and engineering credentials
on recruiting agency internet sites and job application forms, when sourcing EHS
management staff for international projects.
There is a belief among EHS consultants and
others that the corporate EHS manager must be trained in specifics of the
industry. This is a false belief, due to
the fact that the corporate manager is a facilitator, while the operations’
staff are the experts. No one knows the
job, or should know it better than the operations people. This is why the utilization of the LEAN process
along with a risk assessment is critical in the development of the EHS MS. The team comprised of operations and EHS
devises together the EHS MS protocols, which are then formatted into workable
documents that are usable by the operations group. Otherwise if the EHS MS is authored by the
EHS professional it may or may not be based on reality, and thus be one of
those crazy EHS documents that are scoffed at by most operations’ staff.
EHS cannot be managed on a computer screen from
a distance. It must be managed primarily
onsite, at ground level, through the use of those who are actually doing the
work.